Automatic Defective Bottle Cap Detection and Rejection Machine
Specifications
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Applicable bottle size: diameter 1.57–3.74 in; height 3.15–9.06 in.
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Applicable cap size: diameter 0.79–2.76 in; height 0.79–1.57 in.
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Production speed: up to 6,800 bottles/hour.
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Power supply: 220 V, 50 Hz.
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Power consumption: 0.55 kW.
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Machine dimensions: 59.06 × 24.21 × 59.80 in.
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Machine weight: approximately 154.32 lbs.
Keep your packaging line moving with confidence. This automatic bottle cap inspection system identifies common cap defects such as high caps, tilted caps, loose caps, and missing aluminum foil presence, then automatically separates defective bottles so only qualified products continue downstream. It is built for fast, consistent quality control and is well suited for medium to large production lines.
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Why it stands out
Designed to help protect product quality before it reaches finished goods, this machine reduces the risk of customer complaints, market returns, and hidden losses caused by cap defects. Qualified bottles continue through the line automatically, while defective bottles are directed to a side buffer for manual handling.
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Key benefits
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Detects cap issues quickly and consistently, including tilted, high, and loose caps.
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Uses contact-based separation detection and metal-foil sensing for dependable inspection.
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Supports high-output production, helping maintain line efficiency at up to 6,800 bottles per hour.
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Helps improve final product quality by removing defective bottles before packaging is completed.
Not What You Are Looking For?​
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At Tecma, we understand that your production requirements are as unique as your product. Whether you are scaling up a startup or optimizing a high-volume industrial facility, we provide the precision, reliability, and technical expertise needed to keep your lines running at peak efficiency.
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Our Core Filling Categories
We specialize in systems engineered for a wide variety of viscosities and material types, including:
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Liquid Filling: Precision systems for low-to-high viscosity fluids.
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Paste & Cream Filling: Robust solutions for thick, non-flowing substances.
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Granule Filling: Accurate dosing for solid, free-flowing materials.
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Powder Filling: Specialized auger and vacuum systems for fine particulates.
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Integrated Systems: Combined Fill & Cap or Fill & Seal units for seamless end-to-end processing.
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Modular Lines: From Small Filling Lines for boutique batches to complete Corollary Equipment and high-grade Accessories.
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Scalable Technology for Every Application
​The categories above are just the beginning. We offer any type of filler required for your specific workflow:
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Fully Automatic Systems: High-speed, PLC-controlled lines designed for maximum throughput and minimal manual intervention.
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Semi-Automatic & Manual Solutions: Ideal for pilot projects, smaller batches, or operations requiring frequent changeovers and hands-on control.
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Beyond the Catalog: Custom Engineering
​If you don't see a specific configuration listed on this page, we likely still have it. Our inventory and sourcing network go far beyond the standard product list. We specialize in matching complex manufacturing needs with the right technology—whether it’s a standard machine-down replacement or a fully custom-engineered production line.
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